sheet metal
products

The Sheet Metal business designs and manufactures enclosures/panels, sub-assemblies and customized parts for customers in Power Controls, Solar & Wind, Metro Transportation, Engineering and Utilities.

We combine our vast knowledge and expertise with state-of-the-art equipment to manufacture superior quality products efficiently and at competitive prices.

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INDUSTRIES SERVED

PRODUCT PORTFOLIO

Products

Standard Enclosures consisting of structure of six fold closed profiles with welded top and bottom frame and vertical removable bolted profiles with 1.6mm backside covers and 2.0mm thick doors with three point locking system & cam locking system.

Standard Features
  • Welded top and welded base
  • Removable roof and bolted back covers
  • Front door with three point locking system
  • Mounting plate support of required thickness
  • Neoprene gasket for high degree of protection
  • Ingress protection up to IP 55
  • Panel color as per customer Requirement
Optional Features
  • Rear door with or without toughened glass/polycarbonate sheet
  • Fans or fan cutout and drawing pocket
  • Louvers on side cover or front door
  • Ventilation slot opening based on need
  • Roof canopy
  • Inter panel joining kit
  • Adjustable mounting plate
  • Plinth size 100 or 200 mm
  • Cable Gland/Grommet
  • Swing handle three point locking system
Size:
  • Max Size of 2500 H X 1200 W X 800

Mangal Industries can also develop and produce customized cabinet solutions, fully optimized for customer specific requirements.

Products

Made for permanent or semi-permanent installations, offers flexible designs to meet all power and security requirements. Enclosures are designed to offer power and protect sensitive electronic equipment in remote locations and harsh environments. In addition, enclosures may be used at conventional sites as either a secondary power system, or a means to provide a secure enclosure.

Standard Features
  • Each enclosure is capable of holding a variety of battery configurations
  • Vandal & theft resistant roadside cabinet and solar panel
  • Hinged base for simplified installation and safer maintenance
  • Galvanized steel/MS powder coated
  • Great corrosion resistance
  • Easy access to internal connections

Mangal Industries can also develop and produce customized solutions, fully optimized for customer specific requirements.

Products

The fully enclosed, secure server cabinets range in size from 19” to 23” server racks, and they exceed OEM air flow requirements. Open frame server racks are an excellent way to optimize cooling and make wiring easy and they are quick and easy to assemble.

Standard Features
  • These racks come in size ranges from 19” to 23”
  • Quick and easy to assemble
  • Mount standard 19 in. networking equipment in exposed or insecure locations
  • Store your servers network and telecommunications equipment securely in this 12U wall-mountable rack
  • Works with rack mount equipment such as servers and network & telecommunications devices
  • Wall mount server rack/wall mount server cabine 12U server rack/19" server rack
  • Built-in fan mounts
  • Protect valuable rack equipment from tampering with a secure locked cabinet Wall mount server rack/wall mount server cabinet/12U server rack/19" server rack
  • Can be made with Mild Steel, Aluminum & Stainless Steel
  • Colour RAL 9002/9005/customer specified colors
Size
  • Max size of 600 W X 1000 D X 2000 H mm (42 U)

Mangal Industries can also develop and produce customized solutions, fully optimized for customer specific requirements.

Products

The fully enclosed, secure server cabinets range in size from 19” to 23” server racks, and they exceed OEM air flow requirements. Open frame server racks are an excellent way to optimize cooling and make wiring easy and they are quick and easy to assemble.

Standard Features
  • These racks come in size ranges from 19” to 23”
  • Quick and easy to assemble
  • Mount standard 19 in. networking equipment in exposed or insecure locations
  • Store your servers network and telecommunications equipment securely in this 12U wall-mountable rack
  • Works with rack mount equipment such as servers and network & telecommunications devices
  • Wall mount server rack/wall mount server cabinet/12U server rack/19" server rack
  • Built-in fan mounts
  • Protect valuable rack equipment from tampering with a secure locked cabinetWall mount server rack/wall mount server cabinet/12U server rack/19" server rack
  • Can be made with Mild Steel, Aluminum & Stainless Steel
  • Colour RAL 9002/9005/customer specified colors
Size
  • Max size of 600 W X 1000 D X 2000 H mm (42 U)

Mangal Industries can also develop and produce customized solutions, fully optimized for customer specific requirements.

Products

The fully enclosed, secure server cabinets range in size from 19” to 23” server racks, and they exceed OEM air flow requirements. Open frame server racks are an excellent way to optimize cooling and make wiring easy and they are quick and easy to assemble.

Standard Features
  • These racks come in size ranges from 19” to 23”
  • Quick and easy to assemble
  • Mount standard 19 in. networking equipment in exposed or insecure locations
  • Store your servers network and telecommunications equipment securely in this 12U wall-mountable rack
  • Works with rack mount equipment such as servers and network & telecommunications devices
  • Wall mount server rack/wall mount server cabinet/12U server rack/19" server rack
  • Built-in fan mounts
  • Protect valuable rack equipment from tampering with a secure locked cabinetWall mount server rack/wall mount server cabinet/12U server rack/19" server rack
  • Can be made with Mild Steel, Aluminum & Stainless Steel
  • Colour RAL 9002/9005/customer specified colors
Size
  • Max size of 600 W X 1000 D X 2000 H mm (42 U)

Mangal Industries can also develop and produce customized solutions, fully optimized for customers specific requirements.

Products

The modular battery racking system can be specified to accommodate suitable battery cell. From vertical to horizontal mounting, a high density, space-saving racks can be provisioned. We can size an appropriate battery rack system for customer application.

Our Battery racks have been designed for all types of stationary battery models. These easy-to-use racks are strong, have a flexible design and are acid-proof.

The light, small frame makes them easy to install, move and store.

Standard Features
  • Welded top with side frame
  • Ensures better safety
  • Increases the battery life
  • Cell to cell are connected in structured format
  • Better space consumption/optimization
  • Racks are EP/PP powder coated with 500 Hrs/1000 Hrs Salt spray test in RAL 7040/9002/9005/7032/ customer specified RAL colors
  • Light weight with optimum strength for easy transportation.
  • Easily bolt together making installation or alteration possible
Size
  • Max Size of 1700 W X 1000 D X 700 H

Mangal Industries can also develop and produce customized solutions, fully optimized for customer specific requirements.

Products

With over two decades of manufacturing expertise, state-of-the-art and integrated production facilities and a strong technical workforce, make Mangal Industries a leading Sheet Metal Products contract manufacturer in South India. Mangal delivers operational excellence through a unique integration of people, process and production technologies. It offers manufacturing solutions in a wide range of materials including Carbon Steel, Stainless Steel, Copper, Aluminum, and Galvanized Steel. The comprehensive range of manufacturing solutions encompass product design optimization, high-quality precision manufacturing, superior powder coat finishing, assembly, inventory management and product delivery as per customer timelines. At Mangal, result-driven engineers, machine operators, production specialists, and integrators deliver superior products that not only meet our customer requirements but exceed their expectations.

Mangal offers high value contract manufacturing services to multiple industries such as Power, Electrical, Telecom, Railway, Metro Rail, Elevators and Industrial to name a few.

Products

With over two decades of manufacturing expertise, state-of-the-art and integrated production facilities and a strong technical workforce, make Mangal Industries a leading Sheet Metal Products contract manufacturer in South India. Mangal delivers operational excellence through a unique integration of people, process and production technologies. It offers manufacturing solutions in a wide range of materials including Carbon Steel, Stainless Steel, Copper, Aluminum, and Galvanized Steel. The comprehensive range of manufacturing solutions encompass product design optimization, high-quality precision manufacturing, superior powder coat finishing, assembly, inventory management and product delivery as per customer timelines. At Mangal, result-driven engineers, machine operators, production specialists, and integrators deliver superior products that not only meet our customer requirements but exceed their expectations

Mangal offers high value contract manufacturing services to multiple industries such as Power, Electrical, Telecom, Railway, Metro Rail, Elevators and Industrial to name a few.

Products

With over two decades of manufacturing expertise, state-of-the-art and integrated production facilities and a strong technical workforce, make Mangal Industries a leading Sheet Metal Products contract manufacturer in South India. Mangal delivers operational excellence through a unique integration of people, process and production technologies. It offers manufacturing solutions in a wide range of materials including Carbon Steel, Stainless Steel, Copper, Aluminum, and Galvanized Steel. The comprehensive range of manufacturing solutions encompass product design optimization, high-quality precision manufacturing, superior powder coat finishing, assembly, inventory management and product delivery as per customer timelines. At Mangal, result-driven engineers, machine operators, production specialists, and integrators deliver superior products that not only meet our customer requirements but exceed their expectations

Mangal offers high value contract manufacturing services to multiple industries such as Power, Electrical, Telecom, Railway, Metro Rail, Elevators and Industrial to name a few.

Products

With over two decades of manufacturing expertise, state-of-the-art and integrated production facilities and a strong technical workforce, make Mangal Industries a leading Sheet Metal Products contract manufacturer in South India. Mangal delivers operational excellence through a unique integration of people, process and production technologies. It offers manufacturing solutions in a wide range of materials including Carbon Steel, Stainless Steel, Copper, Aluminum, and Galvanized Steel. The comprehensive range of manufacturing solutions encompass product design optimization, high-quality precision manufacturing, superior powder coat finishing, assembly, inventory management and product delivery as per customer timelines. At Mangal, result-driven engineers, machine operators, production specialists, and integrators deliver superior products that not only meet our customer requirements but exceed their expectations

Mangal offers high value contract manufacturing services to multiple industries such as Power, Electrical, Telecom, Railway, Metro Rail, Elevators and Industrial to name a few.

Products

With over two decades of manufacturing expertise, state-of-the-art and integrated production facilities and a strong technical workforce, make Mangal Industries a leading Sheet Metal Products contract manufacturer in South India. Mangal delivers operational excellence through a unique integration of people, process and production technologies. It offers manufacturing solutions in a wide range of materials including Carbon Steel, Stainless Steel, Copper, Aluminum, and Galvanized Steel. The comprehensive range of manufacturing solutions encompass product design optimization, high-quality precision manufacturing, superior powder coat finishing, assembly, inventory management and product delivery as per customer timelines. At Mangal, result-driven engineers, machine operators, production specialists, and integrators deliver superior products that not only meet our customer requirements but exceed their expectations

Mangal offers high value contract manufacturing services to multiple industries such as Power, Electrical, Telecom, Railway, Metro Rail, Elevators and Industrial to name a few.

Products

With over two decades of manufacturing expertise, state-of-the-art and integrated production facilities and a strong technical workforce, make Mangal Industries a leading Sheet Metal Products contract manufacturer in South India. Mangal delivers operational excellence through a unique integration of people, process and production technologies. It offers manufacturing solutions in a wide range of materials including Carbon Steel, Stainless Steel, Copper, Aluminum, and Galvanized Steel. The comprehensive range of manufacturing solutions encompass product design optimization, high-quality precision manufacturing, superior powder coat finishing, assembly, inventory management and product delivery as per customer timelines. At Mangal, result-driven engineers, machine operators, production specialists, and integrators deliver superior products that not only meet our customer requirements but exceed their expectations

Mangal offers high value contract manufacturing services to multiple industries such as Power, Electrical, Telecom, Railway, Metro Rail, Elevators and Industrial to name a few.

Products

With over two decades of manufacturing expertise, state-of-the-art and integrated production facilities and a strong technical workforce, make Mangal Industries a leading Sheet Metal Products contract manufacturer in South India. Mangal delivers operational excellence through a unique integration of people, process and production technologies. It offers manufacturing solutions in a wide range of materials including Carbon Steel, Stainless Steel, Copper, Aluminum, and Galvanized Steel. The comprehensive range of manufacturing solutions encompass product design optimization, high-quality precision manufacturing, superior powder coat finishing, assembly, inventory management and product delivery as per customer timelines. At Mangal, result-driven engineers, machine operators, production specialists, and integrators deliver superior products that not only meet our customer requirements but exceed their expectations

Mangal offers high value contract manufacturing services to multiple industries such as Power, Electrical, Telecom, Railway, Metro Rail, Elevators and Industrial to name a few.

Products

Mangal Industries manufactures ancillary Sheet Metal Products such as Cable Trays, Utility Cabinets, Amenity Racks, Storage Bins etc.

Products

Mangal Industries manufactures ancillary Sheet Metal Products such as Cable Trays, Utility Cabinets, Amenity Racks, Storage Bins etc.

Products

Mangal Industries manufactures ancillary Sheet Metal Products such as Cable Trays, Utility Cabinets, Amenity Racks, Storage Bins etc.

Products

Mangal Industries manufactures ancillary Sheet Metal Products such as Cable Trays, Utility Cabinets, Amenity Racks, Storage Bins etc.

THE MANGAL ADVANTAGE

The Mangal advantage is essentially a concoction of continuous improvement efforts and performance excellence with focus on quality, durability and cost reduction.



MANUFACTURING

With a capacity of 17,000 MT, our integrated manufacturing facility is equipped with the most modern machineries such as advanced laser-cutting, turret punch press, power presses, CNC bending, robotic welding, and powder coating. Mangal manufactures both standardized as well as customized Sheet Metal Products and assemblies for customers in diversified industries. Our flexible manufacturing infrastructure enables us to expand our product range and change our product mix as per customer requirement and specifications.

Mangal ensures production speed and precision by effectively utilizing both automated robotic and manual welding lines. Our world-class metal pre-treatment facility, flexible powder coating line and efficient process monitoring systems guarantee excellent surface finish. Our custom assembly processes are organized, efficient, and able to meet customer unique specifications. Armed with the world-class infrastructure and proficient teams, we are committed to providing top quality services from fabrication to finishing to assembly.

A turret punch or turret press is a type of punch press used for metal forming by punching.

Laser cutting is a technology that uses a laser to cut materials and is typically used for industrial manufacturing applications. Laser cutting works by directing the output of a high-power laser most commonly through optics.

A forming press, commonly shortened to press, is a machine tool that changes the shape of a work piece by application of pressure.

A band saw is a saw with a long, sharp blade consisting of a continuous band of toothed metal stretched between two or more wheels to cut material.

A press brake is a machine pressing tool for bending sheet and plate material, most commonly sheet metal. It forms predetermined bends by clamping the work piece between a matching punch and dye.

Welding is the main focus of steel fabrication. The formed and machined parts are assembled and tack welded into place then re-checked for accuracy. A fixture may be used to locate parts for welding if multiple weldments have been ordered.

Removal of oil, dirt, lubrication greases, metal oxides, welding scale etc. is essential prior to the powder coating process. It can be done with a variety of chemicals.

Powder coating is a type of coating that is applied as a free-flowing dry powder. The coating is typically applied electrostatically and is then cured under heat to allow it to flow and form a "skin".

Assembly is the process of assembling all the painted sub-parts as per customer drawings by adding bus bars, hardware, rubber gaskets & locks etc.

Machine/Line Capacity No. of Machines/Lines
Turret Punch Press 20T to 30T 5
Laser Cutting 3.5 kW 1
Power Press 63T to 163T 6
Band Saw 20~90MPM 1
Press Brake 35T to 125T 8
Fabrication Line 2.5 MT/Hour 11
Pre-treatment Line 3.0 MT/Hour 1
Powder Coating 3.0 MT/Hour 2
Final Assembly 50 MT/Day 8

ENGINEERING

Our Sheet Metal fabrication engineers strictly adhere to international quality standards and best practices to ensure superior, consistent products for every customer by designing and executing through the APQP Process. Our engineers work closely with our production teams during the design and development process and eliminate any redundancies that could impede product optimization.

Proficient with the use of AutoCAD & 3D SolidWorks, our in-house engineering team also helps customers modify and improve their designs to help save costs, ensure scalability and production optimization.

QUALITY ASSURANCE

We focus on quality from very beginning to effectively deliver high quality products to our customers. Our Quality Assurance technicians perform inspection and tracking on each operation throughout the manufacturing process. They also use latest measuring equipment and tools to ensure parts are well within the tolerance specified. The dedicated quality team effectively monitor key parameters to improve our performance in cost, quality, on time delivery and customer satisfaction. It also helps to make necessary improvements in work flow and operations to ensure optimum productivity.

Through the Amara Raja Way ® , our aim is to exceed the customers’ expectations. To accomplish this, we will focus on

ADDING VALUE TO BUSINESSES

Strengthening relationships with our valued customers through product and service excellence.

ADDING VALUE TO BUSINESSES

Strengthening relationships with our valued customers through product and service excellence.